The Ultimate Garment Manufacturing & Apparel Sourcing Blueprint by DRESSOURCE
Sourcing custom clothing overseas can be daunting for brand founders navigating tech packs, factory communications, fabric specs, and international logistics. DRESSOURCE simplifies the apparel production cycle by serving as a direct, full-package manufacturing partner in Dhaka, Bangladesh. This guide breaks down the complete manufacturing workflow—from initial Tech Pack translation and prototyping to fabric milling, bulk cut-and-sew, AQL 2.5 quality control inspection, and international freight delivery.
- The full cycle: tech pack, quote, lab dips and fit sample, pre-production sample, bulk, AQL inspection, shipping.
- Typical production runs about 55 days from approved tech pack to export-ready goods, plus freight.
- You only need a tech pack or reference sample, quantities and a target date to get a quote.
End-to-End Production Workflow Framework
- 1Tech Pack Submission
- 2Price Quote & Fabric Sourcing
- 3Fit Sample & Lab Dips
- 4Pre-Production Sample (PPS)
- 5Bulk Cut & Sew
- 6AQL 2.5 Inspection
- 7Global Shipping
| Production Stage | Key Deliverables & Milestones | Typical Timeline | Quality Gatekeeper Check |
|---|---|---|---|
| 1. Tech Pack & Design Brief | Pattern specs, BOM, pantone color codes | Day 1–3 | Spec completeness review |
| 2. Prototyping & Lab Dips | First fit sample, strike-offs, fabric swatches | Day 7–12 | Fit & color approval by buyer |
| 3. Pre-Production Sample (PPS) | Final gold sample representing exact bulk run | Day 14–20 | Final physical sign-off |
| 4. Bulk Fabric Milling & Cutting | Knitting, dyeing, precision CAD cutting | Day 21–35 | 4-Point System fabric audit |
| 5. Sewing & Assembly | Inline stitching, trim attachment, wash cycles | Day 36–50 | Hourly inline AQL line audits |
| 6. Finishing & Export Packaging | Trimming, steam pressing, polybagging | Day 51–55 | AQL 2.5 Final Gatekeeper check |
| 7. Freight Delivery (DDP) | Ocean (25–35 days) or Air Freight (5–8 days) | Day 56+ | Door-to-door delivery |
Frequently Asked Questions (FAQs)
What is needed to start production with DRESSOURCE?
A completed tech pack (or reference garment samples), target order quantities per style, and desired delivery timelines are all you need to receive a direct factory quote.
What quality control standards are applied during production?
DRESSOURCE enforces strict multi-stage Acceptable Quality Limit (AQL 2.5) inspections, including incoming fabric 4-point checks, inline sewing audits, and final needle-detection checks.
How to read the numbers. Prices, savings and lead times are indicative planning ranges, not quotations. DRESSOURCE programs start from 50 pieces per style; final MOQ, price and lead time are confirmed per project. DRESSOURCE coordinates production through audited partner factories in Bangladesh. Get a project estimate with the cost calculator.
Ready to quote this product?
Send a tech pack, reference image or idea. Final quotation is reviewed within 24 business hours.
DRESSOURCE®